Utilizing an Integrated Automated Inspection System
CCD × AOI × AI Intelligent Recognition: Replacing Manual Judgment with Technology
Our integrated inspection system synergizes CCD, AOI, and AI capabilities. With CCD replacing manual vision, AOI capturing micro-defects, and AI optimizing workflows, we achieve zero-error precision. The result is boosted efficiency and guaranteed consistency in quality for every shipment.
Why Automated Inspection?
1. Eliminate Human Variability：Eliminates visual fatigue from prolonged operations and discrepancies in subjective judgment to ensure consistent inspection standards.
2. Overcome Visual Limitations：Accurately identifies minute defects in black, transparent, and highly reflective parts, resolving the bottlenecks of human visual inspection.
3. 100% Full Inspection in Mass Production：
Aligns with high-speed production cycles to achieve 100% quality screening and defect interception in large-scale manufacturing.
Three Core Technologies (CCD / AOI / AI)
CCD Precision Measurement
Completely replaces manual visual inspection, eliminating the fatigue and subjective inconsistencies caused by prolonged operations. For critical dimensions, it provides tolerance data that is significantly more precise and objective than human vision, ensuring consistent inspection standards.
AOI
Utilizes multi-angle optical illumination technology to effectively detect micron-level (µm) black spots, scratches, and flow marks. The system ensures precise identification even on highly reflective parts and transparent materials.
AI
Utilizes AI defect learning through data collection and analysis to compensate for the blind spots of automated recognition.
List of Detectable Defects
｜Cosmetic Defects
-Flash / Scratches
-Short Shots
-Sink Marks / Stress Marks
｜Dimensional Defects
- Dimensional Deviation
- Snap-fit Displacement
- Mating Surface Deformation
｜Color Mismatch / Transparent Parts
- Color Mismatch
- Haze
Detection Examples: Precisely screening minute defects, adding an extra line of defense for quality.
Fig. 1 : Black Spot Detection
Fig. 2 : Flash Detection
Fig. 3 : Short Shot Detection
Contact us now. Let data-driven manufacturing solve your yield challenges.
