Smart Factory System: End-to-End Digital Management/h2>
Chunghwa Plastics has implemented a comprehensive Smart Factory System to establish a "Full Production History (Digital ID)" for every product. By integrating technologies such as IIoT, SMB (Production Data Collection), MES, and Laser QR-Code Marking, we ensure complete data traceability at every stage—from injection molding and post-processing to final shipment.
The 4 Core Pillars of Our Smart Factory
Industrial Internet of Things (IIoT)
▪ Equipment Integration: Seamlessly connecting injection molding machines with auxiliary equipment.
▪ Real-time Data Transmission: Zero-latency upload of production signals.
▪ Instant Alarm Notifications: Immediate alerts for production anomalies.
Smart Machine Box (SMB)
▪ Data Collection: Comprehensive acquisition of machine operating parameters.
▪ Production Data Recording: Complete data logging for every single injection cycle (shot).
▪ Data Analysis: Preliminary analysis of process parameters.
Production History Traceability
▪ Quality Issue Tracing: Instantly retrieve the production history of specific products via QR-Code.
▪ Rapid Source Identification: Utilize data to pinpoint the root cause of issues (Man / Machine / Material / Method).
▪ Enhanced Customer Trust: Build confidence by providing transparent production data.
Manufacturing Execution System (MES)
▪ Production Progress Tracking: Real-time monitoring of order status.
▪ Production Visualization: Intuitively present the complete production overview via charts.
▪ Rapid Report Generation: Automated reporting to reduce manual labor.
▪ Yield & Defect Recording: Detailed logging of yield rates and specific defect causes.
Smart Factory Process
Step 1
Machine Integration with Networked Equipment System
Step 2
Real-Time Monitoring and Production Status Tracking
Step 3
System Data Collection and Analysis
Step 4
Instant Alert System for Abnormal Events
Step 5
The system automatically sends push notifications to mobile devices
Step 6
Personnel receive alerts in real time and take immediate action
Step 7
Achieving Production Efficiency and Quality Management
Process Defect Reporting via Tablet
Process Defect Reporting via Tablet
(Chinese / English / Vietnamese)
Real-Time Data Analysis
Real-Time Alert Notifications
When anomalies occur, the system sends real-time alerts via mobile notifications automatically.
Process Transparency
Through the cloud platform, clients can instantly view the production status of each machine—anytime, anywhere—enhancing transparency, trust, and communication efficiency.
